Altomech Private Limited

Pneumatic Conveying is the process of moving bulk dry materials, such as powders etc from place to place in a relatively uniform stream from a feed or supply source to a delivery point within a factory.  The application of air, supplied via blower, creates a high enough air velocity and low enough solids-to-air ratio to effectively move the materials Pneumatic Conveying System transfer powders based on a timed interval at the end of the timed sequence the discharge valve can open and the conveying material can discharged.

FEATURES

• Maintain the quality of the product
• Simple and cost effective solutions to handle those easy materials
• To Move material in perfect hygienic conditions.
• Reverse-pulse filter cleaning system maintains filter efficiency
• Safe and reliable
• Contamination free material obtained
• The standard filter is highly effective but if additional filtration is required, a HEPA filter can be added.

ADVANTAGES

• Dust free conveying.
• User friendly systems with safe material transfer
• Easy to Clean
• Reliable filter systems
• Possible to transfer over long distances

APPLICATIONS

• Food grade solution for Nutraceuticals
• Conveying of tablets and compacted particles
• Pellet transfer and Sack unloading.
• FIBC discharging

 

ALTOMECH Pneumatic conveying presents many advantages that make it a good choice for transporting powders such as flours: it can reach high capacity, can convey over relatively long distances and with a flexible pipe layout, allows to contain well the dust.

In a pneumatic conveying system, The powder is diluted by the air which means that the ratio (kg product/kg air) is relatively low. air is blown on one side of the process and the powder air mixture flows in conveying pipes until the its final destination. The product is transported in the form of a cloud in the conveying pipes.

FEATURES

• DUST FREE: Material can be drawn directly from drums, Bags, storage containers, process. vessels- no messy dumping or manhandling. Charging of powder directly into closed vessels, including those under vacuum or pressure, preventing the formation of dust.
• Fully automatic system, with timing controls and automatic air blow back system for filter cleaning.
• Vacuum Blower and cyclone filter can be installed in out side production area.

ADVANTAGES

• Avoids product waste, loss and contamination.
• Minimal or No tools required to disassemble the unit ·
• Low footprint
• Filtration surface in function of the application

The Pneumatic Conveying is necessarily custom made conveying system & based on product characteristics, particle size, throughput capacity, number of sources and number of destinations. Each pneumatic conveying system is designed & customized as per the application popularly known as custom conveyor system.

Pneumatic conveying systems move bulk materials that are suspended in an air stream that is introduced by a positive pressure blower upstream of material intake points, or by a vacuum pump that removes air from the system downstream of material discharge points. Material is separated from the conveying air at the use point, then discharged on a batch basis via butterfly or slide gate valves, or continuously via rotary airlock valves.

Food Industries:

Vacuum conveyor in food industries is used to convey the materials from a container or bags to designation with the help of conveyor line. ALTOMECH conveyors can handle the particle size up to 0.5 micron and capacities up to 15 tons/hour for the distance of 100 meters depending on the material conveyed. For applications in these industries, these conveyors are designed as customized. It can handle any types of materials in an enclosed manner without manual operation.

Advantages:

· Higher efficiency rates

· Better hygiene

· Greater flexibility

A lightweight powder needs a larger receiver to ensure the materials fall out of the higher air stream. While higher-bulk- density materials require faster transport velocity.

ALTOMECH Dilute phase pneumatic conveying systems use positive air pressure to move material from one point to another. Dilute phase pneumatic conveying is low-pressure high-velocity systems.There is a wide range of materials that can be conveyed in the dilute phase pneumatic conveying system.

FEATURES 

• Variety of particle size, shape or bulk densities can be conveyed
• Distribution to multiple areas in a plant and pick-up from several points
• Dust free operation, less spillage resulting in good yield recovery
• Flexibility in routing – can be transported vertically and horizontally by the addition of a bend in the pipeline

 

 ADVANTAGES

• Dilute phase conveying systems are easy to clean and maintain.
• Lower capital cost
• They are compact, simplistic and any material can be conveyed in it through a pipeline, irrespective of its size and shape.
• Total hygiene is maintained due to less exposure of manhandling

In ALTOMECH pneumatic conveying system for sugar, air is blown on one side of the process and sugar flows in conveying pipes until the its final destination. There are however different ways to blow the air and introduce the sugar in the conveying pipe.  

FEATURES

• No segregation of material mixtures
• Simple installation and operating
• Pneumatic conveyors have less moving parts and typically require less maintenance. 
• Pneumatic conveying systems transport product through an enclosed pipeline, which contains product and dust better than mechanical conveying systems. 

ADVANTAGES

• Multiple pick up and discharge points are available.
• Can run upward or horizontally over a significant distance.
• Pneumatic Conveying Systems can be simpler and more cost-effective to maintain than a mechanical conveying system – fewer moving parts.
• Friction losses are small because there is no movement of mechanical parts.

ALTOMECH powder pneumatic conveying system utilizing a blower provides you with a highly efficient method of developing the pneumatic pressure without the use of valuable plant air. Large pneumatic conveyors are suitable for transport in bulk bag unloading, dosing and batch feeding of process tanks, mixers and other process equipment.

FEATURES

• Can run vertically or horizontally over a long distance.
• As the system is enclosed, there is protection against dust emissions to the atmosphere and also protection of the conveyed material from external contaminants.
• Less Maintenance required – The Pneumatic Conveyors have fewer moving parts and require very little maintenance compared to the mechanical conveying system. Since they have fewer moving parts, these conveying systems also present less danger to operators.
• Less Spillage and dust leakage- These conveyors are enclosed and can easily be moved to fit around existing equipment. Since they are enclosed, they emit less dust and there are minimal problems of spillage.

ADVANTAGES

• Wide selection of hoses
• Operate with low pressure
• Low maintenance
• Possible to transfer over long distances
• Low investment
• Easy installation and start-up

ALTOMECH has gained recognition by offering finest quality Pneumatic Conveyor. The offered Pneumatic Conveyor is widely used in pharmaceutical and medical industries for conveying the powder and granule material to the hopper unit or bagging system. This portable pneuamtic Conveyor comes in various specifications so as to meet the needs of customers. Our valuable customers can avail this Portable Vacuum Conveyor from us at reasonable rates.

The Pneumatic Conveyors offers safe and hygienic powder handling. They are used throughout the food and chemical industries for the transfer of powder, dust, granulated material and small components. Even small metal chips from milling can be aspirated and conveyed without causing wear to the conveyor.

Their unique modular design allows the exact configuration to meet the specific demands of the conveying application. Our experience and product database along with our custom tests with your material, allow us to optimize your production process with the most suitable transport solution.

Pneumatic conveyors are:

• Compact
• Lightweight
• Easy-to-install and operate
• Assemble and disassemble quickly and simply by hand without tools
• Safe and reliable
• Hygienic and easy to clean
• Use common seals throughout the modules in each size

Advantages:

• Hygienic design of all components
• State-of-the art filter technology
• No compacting of the powder within the conveyor
• Easy product discharging, full bore opening
• Purely pneumatic powered systems with failsafe controls
• Electrical vacuum pumps upon request
• Valves, fittings, instruments, controls to meet your specific application
• No tools required for disassembly and cleaning